Improving Business Results Through Process Management

Business processes constitute a significant portion of an organization’s operating costs. And the more bureaucratic an organization is – the greater the potential to reduce operating costs. Management silos (hierarchical structure) can be devastating to an organization’s performance and cost structure. Walls need to be torn down, and the internal customer/supplier model embraced.

Unfortunately, line and staff departments have become too myopic or insular. Process management is imperative in order to manage and improve cross-functional business processes. And the more process-centric an organization is – the more performance-driven it will be. If you think you can be customer-centric, without being process-centric – think again. Processes must put the customer first.

Process Management Introduction

The stark reality is that processes (especially cross-functional processes) are usually not documented, not systematically and continually improved, and not managed. So why improve and manage processes? Simply, processes are the fundamental building blocks for achieving business results, and streamlined processes are critical to building and maintaining a competitive edge.

When I ask a client to give us a snapshot of their business, the discussion usually starts off with their history, an overview of products and services, core capabilities, and even their customer base. Along the way, an organization chart is typically thrown into the fray. But, perhaps the most revealing snapshot of all is an “organizational map” that shows the interrelationship of company-wide key business processes.

An organizational map is a top-level blueprint of the fundamental structure for an enterprise. This macro-level flowchart shows the interrelationship of business processes at a twenty-thousand foot elevation. It is the foundation from which to build an agile, competitive organization. Yet, alarmingly few organizations have taken the time to construct this “capstone” document.

Process Management begins the process of visualizing the organization as a whole – determining how one aspect of the system affects another. Leaders need to extend their vision beyond the project or function – beyond their department – to see the organization through a new set of glasses. They must focus on those key business processes that affect business objectives and critical success factors. Leaders must be visionary, and they must see the world anew.

Process Management Focus Areas & Tools

There are three general focus areas. These are: (1) making business processes effective – producing the desired results; (2) making processes efficient – minimizing the resources needed; and (3) making processes adaptable – being able to adapt to changing stakeholder and customer business needs.

An integrated holistic approach is essential to process management. Process mapping and flowcharting (down to the task level) are central to this effort. You can use a combination of several process flowcharting techniques – process maps, block diagrams, standard flowcharts, functional flowcharts, and geographic flowcharts. But remember, the journey starts with an “organization map – a macro-level flowchart.”

Process maps provide a composite overview of the business process, from an organizational context. Block diagrams provide a quick overview of a business process. Flowcharts are used to analyze the detailed interrelationships of a business process, and geographic flowcharts illustrate the process flow among locations.

Process Management Roadmap

A systematic approach (roadmap) is needed to improve business performance. There are proven strategies, methods, and tools to create a streamlined organization with a significantly lower cost structure. An integrated process management approach should link the organization’s mission, culture, business objectives, and key processes.

Our methodology consists of ten integrated tools and/or steps:

Bureaucracy elimination – remove unnecessary administrative tasks, approvals, and paperwork. Duplication elimination – remove identical activities that are performed at different parts of the business process. Value-added assessment – evaluate every activity in the business process to determine its contribution to meeting stakeholder/customer requirements. Task elimination/simplification – reduce the overall complexity of the process. Process cycle time reduction – determine ways to compress cycle time to meet or exceed stakeholder/customer expectations, with fewer resources. Error proofing – make it difficult to do the activity incorrectly, while standardizing the activity at the same time. Problem definition/solving – utilize a problem solving methodology (roadmap) that focuses on identifying and eliminating root causes. Technology/automation considerations – apply technology platforms and enterprise/legacy applications in innovative ways. Business process reengineering – use a radical approach to change the process, when the previous streamlining methods have not provided the desired results. Performance measurement – identify appropriate performance measures that will paint a composite picture of the business process performance.

Process Management Absolutes

There are a dozen process management absolutes that must be considered when you embark on a process management journey. You might also view these as “best practices.” Either way, these are critical to success:

Ensure management commitment upfront Create an environment where departments are partners, not competitors Reward cross-functional collaboration Take a disciplined, integrated approach to process improvement Allocate resources based on process needs Link process improvement initiatives to your strategic plan Identify critical business issues to drive improvement Ensure that product and service processes are customer-driven Put comprehensive and reliable process metrics in place Define and implement strategies to keep each process measure in control Measure levels of internal/external customer satisfaction for each process Reward individuals for their contributions to process improvement

 

For more information on Process Management, visit the Business Process Management Institute website, a peer to peer exchange for business process management professionals, at www.bpminstitute.org.

Total Quality Management And Business Excellence

Total Quality is a description of the culture that strives to provide customers with products and services that satisfy their needs. The culture requires quality in all aspects of the company’s operations, with processes being done right. Total Quality Management (TQM), is a method by which management and employees can become involved m the continuous improvement of the production of goods and services. It is a combination of quality and management tools aimed at increasing business and reducing losses due to wasteful practices.

TQM views an organisation as a collection of processes. It maintains that organisations must strive to continuously improve these processes by incorporating the knowledge and experiences of workers. TQM is the foundation for activities, which include:

-Commitment by management

-Meeting customer requirements

-Reducing cycle times

-Just- In- Time manufacturing

-Reducing product and service costs

- Facilitate improvement

-Line Management ownership

-Employee involvement and empowerment

-Recognition and celebration

- Quantified goals and benchmarking

-Focus on improvement plans

-Specific incorporation in strategic planning

Principles of TQM

The key principles of TQM are the following

Management Commitment

-Plan

-Do

-Check

-Act

Employee Empowerment

-Training

-Suggestion scheme

-Measurement and recognition

-Excellence teams

Fact Based Decision Making

-Statistical process control

-The statistical tools

-Team Oriented Problem Solving

Continuous Improvement

-Systematic measurement

-Excellence teams

-Cross-functional process management

-Attain, maintain, and improve standards

Customer Focus

-Supplier partnership

-Service relationship with internal customers

-Never compromise quality

-Customer driven standards

TQM is mainly concerned with continuous improvement from high level strategic planning and decision-making, to detailed execution of work elements on the shop floor. Mistakes can be avoided and defects can be prevented by continuously improving results, as a result of continuously improving capabilities, people, processes, and technology.

The five major areas of focus for capability improvement are demand generation, supply generation, technology, operations and people capability. A central principle of TQM is that mistakes may be made by people, but most of them are caused, or at least permitted, by faulty systems and processes. The root cause of such mistakes can be identified and eliminated, and repetition can be prevented by changing the process. There are three major mechanisms of prevention:

-Preventing mistakes

-Detecting them early where it can’t be absolutely prevented

- Stopping production where mistakes recur until corrected.

A preliminary step in TQM implementation is to assess the organisation’s current reality. Relevant preconditions have to do with the organisation’s history, its current needs, precipitating events leading to TQM, and the existing employee quality of working life. A management audit is a good assessment tool to identify current levels of organisational functioning and areas in need of change.

Transition Management

Here the basic steps include: identifying tasks to be done, creating necessary management structures, developing strategies for building commitment, designing mechanisms to communicate the change, and assigning resources. Task identification would include a study of present conditions; assessing readiness, such as through a force field analysis; creating a model of the desired state, implementation of TQM; announcing the change goals to the organisation; and assigning responsibilities and resources. Securing outside consultation and training and assigning someone within the organisation to oversee the effort is necessary which is the responsibility of top management.

To communicate the change, mechanisms beyond existing processes will need to be developed. Special all-staff meetings attended by executives, sometimes designed as input or dialogue sessions, may be used to kick off the process, and TQM newsletters may be an effective ongoing communication tool to keep employees aware of activities and accomplishments.

Supplier Quality Management

World-class manufacturers are making significant investments in systems and processes to improve supplier quality. With companies outsourcing their manufacturing to strategic partners across the globe, the supply chains have become very long. Companies that sell industrial products need to preserve their preferred supplier status to continue to be considered for future business. As a result they are under pressure to ensure that their products continue to meet acceptable PPM. Managing their own supplier’s quality is very high on the agenda for these companies. The following best practices enable these companies to improve their own quality by improving their supplier’s product and delivery quality.

Measuring & tracking cost of poor supplier quality Most organisations do not track and measure the cost of poor supplier quality (COPQ) attributed to their suppliers. Some companies only track supplier COPQ by measuring scrap and increase in MRB inventory. The following factors are considered in calculating the actual COPQ.

-Scrap, rework, sorting and processing costs due to poor quality

-processing costs due to inspection failure

-Line shutdown attributed to poor quality

-reducing the overall utilisation of the production line

-Freight costs due to expedited shipment to customers

-Warranty expenses due to poor quality

-Recall expenses due to poor quality of shipments

Cost recovery The total COPQ is equal to the COPQ of OEM plus inherited COPQ of suppliers. As a result, companies need to proactively work with their suppliers to improve their quality, so that they can reduce their own COPQ. Hence a cost-recovery system is an effective way to introduce business discipline and accountability into the supply chain.

If a company institutes a quality management system to aggregate such costs and use it for charge-backs, not only would they be able to fully recover the costs of poor quality from their suppliers, they would be able to institute a discipline that forces the suppliers to quickly improve their quality of products shipped.

Supplier Audit The supplier audit identifies non-conformances in manufacturing process, shipment process, engineering change process, invoicing process and quality process at the supplier. After the audit, the supplier and manufacturer jointly identify corrective actions which must be implemented by the supplier within an agreed-upon timeframe.

Supplier Scorecard This is one of the best techniques in using facts to rank the supplier’s relative performance within the supply base and tracking improvement in supplier’s quality over time. They also provide a data point into any future business negotiations.

Closed Loop Corrective Action Systematic reductions in the Cost of Poor quality can be attained by implementing a QMS. In a manufacturing organisation, when deviations, nonconformance, out of specifications, quality incidents or customer complaints occur, corrective and preventive actions need to be initiated to remedy the problems.

After the root cause has been identified, Corrective Action (CAPA) items are created and routed for approval. When approved, appropriate changes are implemented in the environment and then the CAPA is closed out. These changes may include amendments to a documented procedure, upgrading the skill set of an employee through a training and certification process, or recalibrating the manufacturing equipment.

Inspirational Business Quotes: Employee Management Words Of Wisdom

Sometimes it’s a few simple words that can help us to approach our work differently or change our behavior in ways that allow us to learn and grow.

I’ve combined both my all time favorite inspirational quotes, as well as a few of my personal quotes of management wisdom for those charged with managing and leading employees.

Find those quotes that not only resonate with you, but that you can commit to incorporating into your day to day employee management objectives.

Inspirational Employee Management and Business Quotes

“The key to successful leadership today is influence, not authority.” –Ken Blanchard

“You do not lead by hitting people over the head – that’s assault, not leadership.” –Dwight D. Eisenhower

“The best managers lead by example, give employees feedback, and make mentoring their employees a priority”. – Dianne Shaddock, Easy Small Business HR.com

“Most people spend more time and energy going around problems than in trying to solve them.”  –Henry Ford

“Leadership is a combination of strategy and character. If you must be without one, be without the strategy.” –Gen. H. Norman Schwarzkopf

“Treat employees fairly. Staff can be your best word of mouth advertising, or your worst nightmare.”  –Dianne Shaddock, EasySmallBusinessHR.com

“If your actions inspire others to dream more, learn more, do more and become more, you are a leader.” –John Quincy Adams

“Outstanding leaders go out of the way to boost the self-esteem of their personnel. If people believe in themselves, it’s amazing what they can accomplish.” –Sam Walton

“Empower your employees. Give them the latitude to make decisions that will save time, provide better service and make their jobs easier.”  –Dianne Shaddock, Easy Small Business HR.com

“A leader takes people where they want to go. A great leader takes people where they don’t necessarily want to go, but ought to be. ” –Rosalynn Carter